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Turnover Conveyor VPS-TOC-1000
Minimum Order Quantity: 1 Piece
| Modal | VPS-TOC-1000 |
| Brand | Vijay packaging System |
A Turnover Conveyor is a specialized type of conveyor system designed to automatically flip or rotate products as they move along the production line. This innovative conveyor plays a critical role in various industries such as packaging, printing, food processing, bottling, and pharmaceuticals, where items need to be turned over for further processing, inspection, labeling, or packaging on both sides.
The main function of a turnover conveyor is to invert or rotate items 180 degrees without manual intervention. This is particularly important in applications where both sides of a product must undergo different processes—such as printing on both sides of a carton, labeling both sides of a bottle, or inspecting the underside of components in quality control.
Turnover conveyors can handle a wide range of products, including cartons, trays, bottles, pouches, sheets, and flat packages. They are commonly integrated into automated production lines to improve efficiency, reduce manual labor, and ensure consistent handling. The system is designed to handle items gently and precisely, maintaining product orientation and minimizing the risk of damage.
There are different types of turnover mechanisms depending on the product size, shape, weight, and the required rotation. Some common designs include:
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Roller-based turnover: Uses a combination of fixed and rotating rollers to guide and flip flat or boxed items.
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Belt-based turnover: Utilizes specially aligned belts and guide rails to rotate products during transport.
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Clamping turnover systems: Suitable for irregular or fragile items, these use clamps or arms to grip and rotate items gently.
The frame of a turnover conveyor is typically constructed from mild steel with powder coating or stainless steel for hygienic environments like food and pharma industries. Adjustable side guides and speed controls help in fine-tuning the operation according to the product type and throughput requirements.
One of the key advantages of a turnover conveyor is its integration capability with other conveyors, labeling machines, inkjet printers, scanners, or packaging systems. It ensures smooth and synchronized operation across the line. Optional features such as variable speed drives (VFD), sensors, PLC control panels, and safety guards enhance both functionality and safety.
Turnover conveyors can be custom-designed to suit specific applications, with flexibility in dimensions, orientation (left-to-right or right-to-left turning), and speed. This customization ensures seamless operation and maximum compatibility with existing systems.
Additional Information:
- Item Code: VPS-TOC-1000
- Production Capacity: 100
Truck Loading Conveyor VPS-TLC-1500
Minimum Order Quantity: 1 Piece
| Material Handling Capacity | 70 kg per feet |
| Usage/Application | Truck Loading Conveyor |
| Brand | Vijay Packaging System |
| Material | Stainless Steel |
A Truck Loading Conveyor is a highly efficient and versatile material handling system specifically designed to facilitate the fast, safe, and efficient loading and unloading of goods from trucks, containers, or trailers. These conveyors are commonly used in warehouses, logistics hubs, manufacturing units, and distribution centers to streamline the transfer of packages, boxes, cartons, or loose materials. Their design focuses on reducing manual labor, minimizing product handling time, and improving overall operational productivity.
Truck loading conveyors come in various types, such as telescopic belt conveyors, flexible expandable roller conveyors, and mobile belt conveyors. Among these, the telescopic belt conveyor is particularly popular for its extendable boom, allowing operators to reach deep into the truck or container while maintaining a continuous and controlled material flow. These conveyors can extend and retract as needed, making them suitable for trucks of varying sizes.
One of the key features of a truck loading conveyor is height adjustability. Most units are equipped with hydraulic or electric mechanisms that allow the conveyor height to be raised or lowered as per the truck bed level, ensuring seamless and ergonomic loading or unloading. The frame is generally constructed using heavy-duty mild steel or stainless steel, offering durability and resistance to wear and tear in demanding industrial environments.
The mobility of the conveyor is another significant advantage. Fitted with caster wheels or rollers, these conveyors can be easily moved and positioned as needed, eliminating the need for fixed infrastructure. Some models also include motorized drive systems, allowing the conveyor to self-propel into the vehicle, further reducing manual effort.
Depending on the operational requirements, truck loading conveyors can be powered either by electric motors or be gravity-fed. Belt conveyors are ideal for delicate packages or items requiring smooth transport, while roller conveyors are more suitable for rugged boxes and crates. Variable speed controls, safety switches, emergency stop buttons, and start-stop control panels are commonly integrated for safe and flexible usage.
Truck loading conveyors are available in multiple lengths and widths to accommodate different types of loads and truck sizes. Customization options include side guards, light indicators, counters, and automation integration for smart warehousing applications.
The primary benefits of using a truck loading conveyor include reduced manpower costs, faster loading/unloading times, improved workplace safety, and enhanced material handling efficiency. They also minimize product damage caused by manual handling and help maintain a steady workflow during peak operations.
In conclusion, a truck loading conveyor is an indispensable piece of equipment for any organization dealing with bulk material transport. Its adaptable design, mobility, and efficiency make it a valuable asset for improving the speed, safety, and reliability of logistics operations. Whether used in e-commerce, FMCG, pharmaceutical, or manufacturing industries, these conveyors significantly contribute to the modernization and automation of the supply chain.
Additional Information:
- Item Code: VPS-TLC-1500
- Production Capacity: 1
Ink Jet Conveyor 16" VPS-IC-400
Minimum Order Quantity: 1 Piece
| Load Capacity | 200 kg |
| Type of Belt Conveyor | Roller Belt Conveyor |
| Usage/Application | Packaging |
| Brand | Vijay packaging System |
The Ink Jet Conveyor 16” is a robust, industrial-grade conveyor system built for high-precision inkjet printing applications. Designed to accommodate wider products or multi-lane production, this 16-inch model is ideal for businesses that require consistent and accurate product marking, even at high speeds. With a combination of wide belt capacity, smooth motion, and adjustable speed, this conveyor boosts efficiency while ensuring print clarity and accuracy.
Wide 16-Inch Belt – Maximum FlexibilityFeaturing a 16-inch (approximately 400mm) wide belt, this conveyor system supports the movement of large-size products or multiple smaller items placed side-by-side. Whether you’re transporting cartons, trays, bottles, pouches, or shrink-wrapped items, the increased surface area enables higher throughput and better productivity on your production line. It is perfectly suited for printing on oversized or grouped products, minimizing downtime and maximizing efficiency.
Designed for Inkjet Printing PrecisionThe Ink Jet Conveyor 16” is tailored to support inkjet printing technologies including Thermal Inkjet (TIJ), Continuous Inkjet (CIJ), and High-Resolution (HR) printers. Its vibration-free design and stable belt movement ensure that every printed code — whether it’s a date, batch number, QR code, barcode, or logo — comes out sharp, clear, and smudge-free. The conveyor's precision control system minimizes jitter and ensures uniform print alignment throughout the run.
Adjustable Speed for Optimized PerformanceEquipped with a variable frequency drive (VFD), this model allows operators to adjust the speed of the belt in real time. You can fine-tune the conveyor speed to match the print speed of your inkjet printer, ensuring optimal ink adhesion and avoiding print distortion. This adaptability makes it ideal for diverse printing environments — from high-speed lines to manual loading stations.
Additional Information:
- Item Code: VPS-IC-400
- Production Capacity: 100
Ink Jet Conveyor 8" VPS-IC-200
Minimum Order Quantity: 1 Piece
| Load Capacity | 200 kg |
| Type of Belt Conveyor | Inclined Belt Conveyor |
| Usage/Application | Packaging |
| Brand | Vijay packaging System |
The Ink Jet Conveyor 8” is a compact, high-performance conveyor system designed to streamline inkjet printing applications in various industries such as packaging, labeling, manufacturing, and logistics. Built with precision and durability in mind, this conveyor is tailored to meet the specific requirements of product coding, marking, and variable data printing using inkjet printers.
Compact Yet Powerful DesignWith an 8-inch wide conveyor belt, this unit is perfect for handling small to medium-sized products such as pouches, cartons, bottles, packets, and more. The belt is made of high-quality, wear-resistant material that ensures smooth, non-slip movement for accurate printing results. The compact design makes it ideal for integration into tight workspaces, on production lines, or as a standalone unit for specialized printing operations.
Optimized for Inkjet PrintingThis conveyor is specifically designed to work seamlessly with inkjet printers such as thermal inkjet (TIJ), continuous inkjet (CIJ), and high-resolution printers. Its stable and vibration-free movement ensures sharp and legible printing on various substrates like plastic, paper, metal, or cardboard. The steady speed and belt alignment help maintain consistent print quality even at higher throughput rates.
Speed and EfficiencyThe Ink Jet Conveyor 8” features a variable speed drive mechanism that allows users to adjust conveyor speed to match the printing speed of the connected inkjet system. Whether you're printing batch codes, expiry dates, barcodes, QR codes, or logos, the speed control feature ensures flexibility and synchronization with different production line requirements.
Sturdy ConstructionBuilt with a robust stainless steel frame, the conveyor offers durability and resistance to corrosion, making it suitable for industrial environments. The heavy-duty frame provides a strong foundation to withstand continuous operations without compromising stability. The high-precision motor and rollers reduce maintenance requirements, offering long-term reliability.
User-Friendly OperationEase of use is a key feature. The Ink Jet Conveyor 8” comes with a simple control panel for starting, stopping, and adjusting the speed. It also includes height-adjustable legs to match the level of your printer or existing conveyor system, ensuring perfect alignment and integration into your workflow. Optional side guides and product holders can be added for improved handling and print accuracy.
Applications-
Food & Beverage: Date coding, batch numbers, packaging labels
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Pharmaceuticals: Labeling of blister packs, boxes, and bottles
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Cosmetics & Personal Care: Marking on tubes, jars, and wrappers
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Electronics & Hardware: Coding on components or cartons
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General Manufacturing: Product ID, tracking codes, serial numbers
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Compact 8” width – ideal for narrow product lines
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Designed for inkjet printers – optimized for clear, consistent printing
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Stainless steel body – robust, clean, and industrial-grade
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Adjustable speed control – match printing and line requirements
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Easy integration – plug-and-play with most inkjet systems
Additional Information:
- Item Code: VPS-IC-200
- Production Capacity: 100
Flexible Conveyor VPS-FCM-1000
Minimum Order Quantity: 1 Piece
| Length | 1000 mm |
| Roller Material | Stainless Steel |
| Capacity | 1000 |
| Modal | VPS-FCM-1000 |
| Brand | Vijay packaging System |
The Flexible Conveyor is a modern, dynamic solution designed to enhance efficiency in material handling operations across industries like logistics, warehousing, packaging, e-commerce, and manufacturing. Built for mobility, versatility, and durability, it allows you to move goods quickly and smoothly—adapting to different workflows and spatial requirements with ease.
Whether you're loading/unloading trucks, feeding packaging machines, or transferring goods between workstations, the Flexible Conveyor provides a cost-effective, space-efficient, and labor-saving system for handling cartons, boxes, parcels, or totes.
Adaptable Design for Every WorkflowOne of the biggest advantages of the flexible conveyor is its telescopic and articulating design. Unlike rigid conveyors, it can be expanded, contracted, or curved into an “S,” “U,” or straight line depending on the available floor space and operation flow. This makes it ideal for use in tight spaces, around columns or corners, or in temporary setups where layout changes are frequent.
When not in use, it can be easily collapsed to a compact size for quick storage or transportation, maximizing usable floor space.
Available in Roller & Skate Wheel ModelsThe flexible conveyor is available in two main types:
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Gravity Roller Type: Equipped with free-spinning rollers, ideal for handling heavier loads like cartons, crates, and totes.
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Skate Wheel Type: Lightweight and faster, perfect for moving small or lightweight boxes in high-speed environments.
Both types use gravity for movement and require no electrical power, making them energy-efficient and easy to maintain.
Durable Construction & Smooth MovementManufactured using high-grade steel or stainless steel, the frame is built to withstand industrial wear and tear. The rollers or skate wheels are made from premium metal or polymer materials to ensure smooth and noise-free operation. The structure is reinforced for stability, even when fully extended or loaded with heavy items.
Heavy-duty castor wheels with locking mechanisms make the conveyor highly mobile yet stable during operation. Each leg is height-adjustable, allowing you to control the angle and speed of item movement.
Simple Setup & User-Friendly OperationThe Flexible Conveyor is designed for ease of use. It requires no tools for setup or adjustment—just expand, lock the castors, and it’s ready to go. It's an excellent choice for dynamic workplaces where efficiency, speed, and adaptability are critical.
Additional Information:
- Item Code: VPS-FCM-1000
- Production Capacity: 100